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EpichlorohydrinEpichlorohydrin (1-chloro-2,3-epoxypropane) is an important raw material for the production of epoxyresins. During the synthesis of epichlorohydin (EPI) allylchloride (3-chloropropene) is obtained as an intermediate product. The production process starts with a substitution reaction between chlorine and propene.
Subsequently hydrochloric acid is removed via distillation from the obtained allylchloride. In a second process step aqueous chlorine (sodium hypochlorite) is added. An addition reaction leads to the formation of dichlorohydrin (CH2Cl-CHOH-CH2Cl). Finally hydrated lime - Ca(OH)2 - is added. The dichlorohydrin is converted into epichlorohydrin and calciumchloride during a dehydrochlorination reaction. The final product epichlorohydrin (CH2(O)CH-CH2Cl) is seperated from the reaction mixture via a distillation. Epoxy resins are generally obtained by a reaction between epichlorohydrin and bisphenol A, that takes place in the presence of caustic soda lye.
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